Spray Columns
ANTICO SprayX™ is designed for liquid-liquid extraction using dispersed phase droplets.
The working principle involves spraying one liquid into another to create fine droplets for mass transfer. The system includes a column, spray nozzles, and collection sections. It is used for simple extraction processes with low energy requirements. The design provides gentle mixing and low shear conditions. It is suitable for systems with low interfacial tension. The system operates continuously with minimal mechanical components. It offers low maintenance and operational simplicity. It is widely used in chemical and environmental applications. ANTICO SprayX™ provides cost-effective extraction solutions.
- Type Spray Type Liquid–Liquid Extraction Column
- Capacity 1 – 50+ L/hr
- MOC (Wetted Parts) Borosilicate Glass 3.3 / SS grades/ PP / PVDF
- Operation Mode Batch / Continuous
- Flow Configuration Counter-current / Co-current
- Dispersed Phase Introduced via Spray Nozzle
Key Features
-
Simple design
Simple design
-
Low pressure drop
Low pressure drop
-
Suitable for large flow rates
Suitable for large flow rates
-
Engineered for Reliable Operation
Built for demanding chemical and pharmaceutical process environments.
-
Engineered for Reliable Operation
Built for demanding chemical and pharmaceutical process environments.
-
Engineered for Reliable Operation
Built for demanding chemical and pharmaceutical process environments.
System Components
Modular assemblies engineered for reliable integration, service access, and scale-up from laboratory to pilot plant operation.
Applications
- Gas scrubbing
- Chemical processing
- Waste gas treatment
- Fine chemicals
- Food & beverage processing
- Academic & government research
- Oil & gas processing
- Water treatment
Technical Specifications
| Parameter | Specification |
|---|---|
| Type | Spray Type Liquid–Liquid Extraction Column |
| Capacity | 1 – 50+ L/hr |
| MOC (Wetted Parts) | Borosilicate Glass 3.3 / SS grades/ PP / PVDF |
| Operation Mode | Batch / Continuous |
| Flow Configuration | Counter-current / Co-current |
| Dispersed Phase | Introduced via Spray Nozzle |
| Droplet Size Control | Nozzle Design Dependent |
| Separation Mechanism | Gravity Settling of Droplets |
| No. of Stages | 1 – 5 |
| Temperature Range | Ambient to 100°C |
| Pressure Range | Atmospheric |
| Residence Time | Moderate to High |
| Internals | Minimal (No Packing/Trays) |
| Instrumentation | Flow, Level, Temp |
| Automation | Optional |
| Key Advantage | Simple Design, Low Cost, Low Maintenance |
| Limitations | Lower Efficiency vs Packed/Tray Columns |
| Applications | Simple Extraction, Dilute Systems, Pre-extraction |
FAQ
What capacity range is available for Spray Columns?
We offer project-specific sizing from laboratory benchtop scale through pilot and production volumes. Contact our engineers with your batch size and process requirements for a tailored recommendation.
Can this unit be integrated with existing plant automation?
Yes. All systems support standard instrumentation signals and can interface with DCS, PLC, or standalone controllers. Custom I/O and recipe control packages are available.
What material options are available?
Borosilicate glass, glass-lined steel, stainless steel, and specialty alloys including Hastelloy can be specified based on your process chemistry, temperature, and pressure requirements.
Do you provide installation and commissioning?
Global Lindus provides on-site installation supervision, commissioning, operator training, and optional IQ/OQ documentation for regulated industries.
What is the typical delivery lead time?
Standard configurations ship in 4–8 weeks. Custom skid assemblies and large production units may require 12–16 weeks depending on scope and material availability.