HCl Purification System
The Global Antico HCl Purification System is a multi-stage purification plant engineered to upgrade commercially available or process-produced hydrochloric acid to semiconductor, pharmaceutical, or electronic chemical grade — meeting demanding specifications such as SEMI C30 (Tier 1–4), USP, or EP standards. Crude HCl acid typically contains trace organic impurities, dissolved metal contaminants (Fe, Cr, Ni, Pb, etc.), particulates, and colour bodies that render it unsuitable for high-specification applications. The purification train deploys a combination of stripping/re-absorption (to remove dissolved gases and volatile organics), activated carbon adsorption (for non-volatile organics and colour removal), and ion exchange polishing (for ppb-level heavy metal reduction).
In the stripping stage, crude acid is heated under controlled conditions in a PTFE/PFA-lined stripper column, releasing dissolved HCl gas which is re-absorbed in ultra-pure water in a separate absorption column — producing purified HCl at target concentration. This re-absorption step physically separates the HCl from non-volatile impurities. The ion exchange polishing stage uses high-purity chelating resin beds to reduce metal ion concentrations to sub-ppb levels. All wetted pathway components — vessels, columns, piping, pumps, and instruments — are constructed from PTFE, PFA, or high-purity polypropylene. Inline ICP-OES compatible sampling points allow real-time trace metal verification. Modular capacity designs from 500 L/hr to 10,000 L/hr, with clean-room compatible skid packaging available for semiconductor fab integration.
- Output Purity Grade Semiconductor / Pharma / Electronic
- Heavy Metals <1 ppb achievable (ICP-MS)
- Organic Removal >99.9% organic removal
- Capacity 500 L/hr – 10,000 L/hr
- Wetted Materials PTFE / PFA / High-Purity PP
- Standards Met SEMI C30 / USP / EP
Key Features
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Stripping and re-absorption column for volatile organic removal
Stripping and re-absorption column for volatile organic removal
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Activated carbon adsorption for non-volatile organics and colour
Activated carbon adsorption for non-volatile organics and colour
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Ion exchange chelating resin polishing for ppb metal removal
Ion exchange chelating resin polishing for ppb metal removal
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All-PTFE/PFA wetted pathway — zero metallic contamination
All-PTFE/PFA wetted pathway — zero metallic contamination
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Inline ICP-OES compatible trace metal sampling points
Inline ICP-OES compatible trace metal sampling points
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Closed-loop acid handling and N₂-blanketed product storage
Closed-loop acid handling and N₂-blanketed product storage
System Components
Modular assemblies engineered for reliable integration, service access, and scale-up from laboratory to pilot plant operation.
Applications
- Semiconductor wafer cleaning and etching (SEMI C30 grade)
- Pharmaceutical
- GMP acid for synthesis and p
- H adjustment (USP/EP)
- Electronic chemicals for PCB manufacturing
- Solar cell and photovoltaic wafer manufacturing
- Analytical and laboratory reagent grade production
- High-purity chemical synthesis requiring metal-free acid
Technical Specifications
| Parameter | Specification |
|---|---|
| Output Purity Grade | Semiconductor / Pharma / Electronic |
| Heavy Metals | <1 ppb achievable (ICP-MS) |
| Organic Removal | >99.9% organic removal |
| Capacity | 500 L/hr – 10,000 L/hr |
| Wetted Materials | PTFE / PFA / High-Purity PP |
| Standards Met | SEMI C30 / USP / EP |
| Closed-Loop | Yes — N₂ blanketed throughout |
| Monitoring | Inline trace metal + conductivity |
| Performance Guarantee | Performance Guarantee: Output HCl meeting client-specified purity specification (SEMI, USP, or EP grade). All trace contaminant levels verified by accredited laboratory (ICP-MS) at commissioning and documented in quality certificate. |
FAQ
What capacity range is available for HCl Purification System?
We offer project-specific sizing from laboratory benchtop scale through pilot and production volumes. Contact our engineers with your batch size and process requirements for a tailored recommendation.
Can this unit be integrated with existing plant automation?
Yes. All systems support standard instrumentation signals and can interface with DCS, PLC, or standalone controllers. Custom I/O and recipe control packages are available.
What material options are available?
Borosilicate glass, glass-lined steel, stainless steel, and specialty alloys including Hastelloy can be specified based on your process chemistry, temperature, and pressure requirements.
Do you provide installation and commissioning?
Global Lindus provides on-site installation supervision, commissioning, operator training, and optional IQ/OQ documentation for regulated industries.
What is the typical delivery lead time?
Standard configurations ship in 4–8 weeks. Custom skid assemblies and large production units may require 12–16 weeks depending on scope and material availability.