Bromine Recovery Plant
The Global Antico Bromine Recovery Plant is an engineered process system for the extraction and recovery of bromine from bromide-bearing aqueous streams, spent process liquors, and industrial effluents. The process follows the classical chlorination-oxidation, air stripping, and absorption-condensation route. In the oxidation stage, chlorine gas or sodium hypochlorite is dosed into the bromide-containing feed to oxidize Br⁻ ions to elemental bromine (Br₂). The liberated bromine is then stripped from solution using a counter-current air or steam stripping column, transferring Br₂ vapour into the gas phase at elevated temperature. The bromine-laden vapour is subsequently cooled through a shell-and-tube condensation system, producing liquid bromine of commercial grade purity (≥99.5%). For HBr acid output, the Br₂ vapour stream is passed through an absorption column with dilute SO₂ and water.
A dedicated tail-gas scrubbing system — typically a reducing agent (SO₂ or Na₂SO₃) scrubber — captures residual bromine from vent streams, ensuring stack bromine emissions below 10 mg/Nm³ for regulatory compliance. The plant is engineered entirely in corrosion-resistant materials including FRP structures, HDPE/PVDF piping, and graphite or glass heat exchangers, given the highly corrosive nature of bromine and HBr. Automated feed flow, oxidant dosing, and stripping air rate control ensure consistent recovery across varying feed concentrations from 0.1% to 5% Br⁻. Overall bromine recovery efficiency exceeds 95%, making the system highly effective for both resource recovery and zero-liquid-discharge (ZLD) compliance applications in pharmaceutical, flame retardant, and industrial chemical manufacturing.
- Recovery Efficiency >95% Bromine Recovery
- Feed Br⁻ Concentration 0.1% – 5% Br⁻
- Output Product Liquid Bromine / HBr Solution
- Bromine Purity ≥99.5% Br₂
- Material of Construction FRP / HDPE / PVDF / Graphite
- Stack Emission <10 mg Br₂/Nm³ guaranteed
Key Features
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Chlorination/oxidation module with automated dosing
Chlorination/oxidation module with automated dosing
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Counter-current air or steam stripping column
Counter-current air or steam stripping column
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Shell-and-tube bromine condensation system
Shell-and-tube bromine condensation system
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Dedicated tail-gas bromine scrubbing system
Dedicated tail-gas bromine scrubbing system
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Low bromine effluent losses for ZLD compliance
Low bromine effluent losses for ZLD compliance
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Corrosion-resistant FRP, HDPE, and PVDF construction
Corrosion-resistant FRP, HDPE, and PVDF construction
System Components
Modular assemblies engineered for reliable integration, service access, and scale-up from laboratory to pilot plant operation.
Applications
- Brominated flame-retardant manufacturing
- Pharmaceutical and active ingredient synthesis
- HBr acid production for chemical synthesis
- Water treatment bromine chemicals
- Agrochemical and fumigant production
- Industrial effluent ZLD compliance programs
- Oil & gas processing
- Water treatment
Technical Specifications
| Parameter | Specification |
|---|---|
| Recovery Efficiency | >95% Bromine Recovery |
| Feed Br⁻ Concentration | 0.1% – 5% Br⁻ |
| Output Product | Liquid Bromine / HBr Solution |
| Bromine Purity | ≥99.5% Br₂ |
| Material of Construction | FRP / HDPE / PVDF / Graphite |
| Stack Emission | <10 mg Br₂/Nm³ guaranteed |
| Automation | Flow, dosing & level controls |
| Tail-Gas Treatment | SO₂ / Na₂SO₃ scrubber |
| Performance Guarantee | Performance Guarantee: Minimum 95% bromine recovery from feed stream at specified inlet concentration. Tail-gas bromine content <10 mg/Nm³ and stack emission compliance — contractually guaranteed and verified at SAT. |
FAQ
What capacity range is available for Bromine Recovery Plant?
We offer project-specific sizing from laboratory benchtop scale through pilot and production volumes. Contact our engineers with your batch size and process requirements for a tailored recommendation.
Can this unit be integrated with existing plant automation?
Yes. All systems support standard instrumentation signals and can interface with DCS, PLC, or standalone controllers. Custom I/O and recipe control packages are available.
What material options are available?
Borosilicate glass, glass-lined steel, stainless steel, and specialty alloys including Hastelloy can be specified based on your process chemistry, temperature, and pressure requirements.
Do you provide installation and commissioning?
Global Lindus provides on-site installation supervision, commissioning, operator training, and optional IQ/OQ documentation for regulated industries.
What is the typical delivery lead time?
Standard configurations ship in 4–8 weeks. Custom skid assemblies and large production units may require 12–16 weeks depending on scope and material availability.