Pilot Reactors
ANTICO PilotCore™ is designed to scale laboratory reactions to pilot-scale production under controlled conditions. Its working principle involves maintaining similar hydrodynamics, heat transfer, and mass transfer characteristics as larger industrial systems. The system includes a reactor vessel, agitator assembly, temperature control unit, instrumentation, and control panel. It is used for process validation, optimization, and scale-up studies. The reactor can operate in batch or semi-batch mode with precise parameter control. It allows simulation of industrial conditions including pressure, temperature, and mixing intensity.
The design supports integration with downstream units such as distillation or filtration. It is essential for generating kinetic and process design data. Industries such as pharmaceuticals, specialty chemicals, and materials rely on pilot reactors. ANTICO PilotCore™ ensures smooth transition from lab to plant scale.
- Reactor Volume 5000 mL – 50 L
- Operation Mode Batch / Semi-batch
- Material of Construction Borosilicate Glass / PTFE / SS304-316 options…
- Temperature Range -30°C to 250°C (with circulator)
- Agitation Type Overhead mechanical stirrer with mechanical seal
- Agitator Anchor / Turbine / Helical/PBT
Key Features
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Industrial grade construction
Industrial grade construction
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Efficient heat transfer jackets
Efficient heat transfer jackets
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Multiple agitation configurations
Multiple agitation configurations
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Instrumentation for process monitoring
Instrumentation for process monitoring
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Safe operation under pressure or vacuum
Safe operation under pressure or vacuum
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Scalable geometry similar to production reactors
Scalable geometry similar to production reactors
System Components
Modular assemblies engineered for reliable integration, service access, and scale-up from laboratory to pilot plant operation.
Applications
- Pharmaceutical manufacturing
- Fine chemicals
- Specialty chemicals
- Agrochemicals
- Petrochemical’s research
- Battery materials
- Polymer development
- Dye and pigment industry
Technical Specifications
| Parameter | Specification |
|---|---|
| Reactor Volume | 5000 mL – 50 L |
| Operation Mode | Batch / Semi-batch |
| Material of Construction | Borosilicate Glass / PTFE / SS304-316 options/ other alloys/ glass lined steel/ Fluoropolymer lined |
| Temperature Range | -30°C to 250°C (with circulator) |
| Agitation Type | Overhead mechanical stirrer with mechanical seal |
| Agitator | Anchor / Turbine / Helical/PBT |
| Stirrer Speed | 50 – 1500 RPM |
| Pressure Rating | Vacuum to 0.5 bar (glass systems) Vacuum to 5.0 bar (alloy systems) |
| Ports | Charging, sampling, temperature probe, condenser, custom ports |
| Heating / Cooling | External circulator / heating mantle |
| Control | Digital temperature & speed controller |
Related Products
FAQ
What capacity range is available for Pilot Reactor?
We offer project-specific sizing from laboratory benchtop scale through pilot and production volumes. Contact our engineers with your batch size and process requirements for a tailored recommendation.
Can this unit be integrated with existing plant automation?
Yes. All systems support standard instrumentation signals and can interface with DCS, PLC, or standalone controllers. Custom I/O and recipe control packages are available.
What material options are available?
Borosilicate glass, glass-lined steel, stainless steel, and specialty alloys including Hastelloy can be specified based on your process chemistry, temperature, and pressure requirements.
Do you provide installation and commissioning?
Global Lindus provides on-site installation supervision, commissioning, operator training, and optional IQ/OQ documentation for regulated industries.
What is the typical delivery lead time?
Standard configurations ship in 4–8 weeks. Custom skid assemblies and large production units may require 12–16 weeks depending on scope and material availability.